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SYSTEM INSPECTION

Fig. 1: An antifreeze tester can be used to determine the freezing and boiling levels of the coolant

NOTE: R-12 refrigerant is a chlorofluorocarbon which, when released into the atmosphere, can contribute to the depletion of the ozone layer in the upper atmosphere. Ozone filters out harmful radiation from the sun.

The easiest and often most important check for the air conditioning system consists of a visual inspection of the system components. Visually inspect the air conditioning system for refrigerant leaks, damaged compressor clutch, compressor drive belt tension and condition, plugged evaporator drain tube, blocked condenser fins, disconnected or broken wires, blown fuses, corroded connections and poor insulation.

A refrigerant leak will usually appear as an oily residue at the leakage point in the system. The oily residue soon picks up dust or dirt particles from the surrounding air and appears greasy. Through time, this will build up and appear to be a heavy dirt impregnated grease. Most leaks are caused by damaged or missing O-ring seals at the component connections, damaged charging valve cores or missing service gauge port caps.

For a thorough visual and operational inspection, check the following:

  1. Check the surface of the radiator and condenser for dirt, leaves or other material which might block air flow.
  2. Check for kinks in hoses and lines. Check the system for leaks.
  3. Make sure the drive belt is under the proper tension. When the air conditioning is operating, make sure the drive belt is free of noise or slippage.
  4. Make sure the blower motor operates at all appropriate positions, then check for distribution of the air from all outlets with the blower onHIGH.

    NOTE: Keep in mind that under conditions of high humidity, air discharged from the A/C vents may not feel as cold as expected, even if the system is working properly. This is because the vaporized moisture in humid air retains heat more effectively than does dry air, making the humid air more difficult to cool.

    Make sure the air passage selection lever is operating correctly. Start the engine and warm it to normal operating temperature, then make sure the hot/cold selection lever is operating correctly.

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