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REMOVAL & INSTALLATION

  1. Drain the cooling system.

    CAUTION
    When draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.

  2. Remove the air cleaner.
  3. Remove the bolts attaching the rear of the fan drive and remove the fan drive.
  4. If necessary to disassemble the water pump, loosen the bolts attaching the water pump pulley to the water pump boss.
  5. Remove the air pump and drive belt.
  6. Remove the alternator and disconnect the drive belt.
  7. If necessary, remove the water pump pulley and bolts.
  8. Unbolt and remove the water pump.
  9. Thoroughly clean the gasket mating surfaces of the pump and engine. To install:
  10. Install the water pump. Torque the bolts to 25 ft. lbs.
  11. Install the water pump pulley and bolts.
  12. Install the alternator and drive belt.
  13. Install the air pump and drive belt.
  14. Install the fan drive.
  15. Install the air cleaner.
  16. Fill the cooling system.

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