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TESTING

Fig. 1: Fig. 2 Checking the pilot lamp relay

Fig. 2: Checking the constant voltage relay

The alternator regulator is composed of two control units: a constant voltage relay and a pilot lamp relay.

Checking The Constant Voltage Relay
  1. Use an almost fully charged battery and connect a voltmeter between the A and E terminals of the regulator.
  2. Run the engine at 2,000 rpm and read the voltmeter. It should read from 14–15v.
  3. If not, adjust the voltage relay.
Checking The Pilot Lamp Relay
  1. Using a voltmeter and variable resistor, construct a circuit as shown.
  2. Light the pilot lamp.
  3. Slide the knob of the variable resistor so that the voltage gradually increases.
  4. Read the voltage between the N and E terminals of the regulator. If the voltage is 3.7–5.7v, it is operating properly.
  5. Slide the knob of the variable resistor to decrease the voltage. Note the point on the voltmeter where the light will light again. If the reading is less than 3.5v, the unit is working properly.
  6. Disconnect the test instruments.

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