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BASIC TROUBLESHOOTING THEORY

Electrical problems generally fall into one of three areas:

Problems that fall into the first category are by far the most complicated. It is the current supply system to the component which contains all the switches, relay, fuses, etc.

The electrical system can be checked with a test light and a jumper wire. A test light is a device that looks like a pointed screwdriver with a wire attached to it. It has a light bulb in its handle. A jumper wire is a piece of insulated wire with an alligator clip attached to each end.

If a light bulb is not working, you must follow a systematic plan to determine which of the three causes is the villain.

  1. Turn on the switch that controls the inoperable bulb.
  2. Disconnect the power supply wire from the bulb.
  3. Attach the ground wire to the test light to a good metal ground.
  4. Touch the probe end of the test light to the end of the power supply wire that was disconnected from the bulb. If the bulb is receiving current, the test light will go on.

    NOTE: If the bulb is one which works only when the ignition key is turned on (turn signal), make sure the key is turned on.

    If the test light does not go on, then the problem is in the circuit between the battery and the bulb. As mentioned before, this includes all the switches, fuses, and relays in the system. Turn to a wiring diagram and find the bulb on the diagram. Follow the wire that runs back to the battery. The problem is an open circuit between the battery and the bulb. If the fuse is blown and, when replaced, immediately blows again, there is a short circuit in the system which must be located and repaired. If there is a switch in the system, bypass it with a jumper wire. This is done by connecting one end of the jumper wire to the power supply wire into the switch and the other end of the jumper wire to the wire coming out of the switch. If the test light illuminates with the jumper wire installed, the switch or whatever was bypassed is defective.

    NOTE: Never substitute the jumper wire for the bulb, as the bulb is the component required to use the power from the power source.

  5. If the bulb in the test light goes on, then the current is getting to the bulb that is not working in the car. This eliminates the first of the three possible causes. Connect the power supply wire and connect a jumper wire from the bulb to a good metal ground. Do this with the switch which controls the bulb works with jumper wire installed, then it has a bad ground. This is usually caused by the metal area on which the bulb mounts to the vehicle being coated with some type of foreign matter.
  6. If neither test located the source of the trouble, then the light bulb itself is defective.

    The above test procedure can be applied to any of the components of the chassis electrical system by substituting the component that is not working for the light bulb. Remember that for any electrical system to work, all connections must be clean and tight.

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