- Install or connect the following:
- Alternator with the pivot bolt
- Alternator bracket
- Alternator electrical connectors
- Drive belt
- Upper mounting bolt
- Adjust the belt tension. Tighten the lower through–bolt to 27–38
ft. lbs. (37–52 Nm) and the upper mounting bolt to 12–19 ft. lbs.
(16–26 Nm).
- Install or connect the following:
- Pressure pipe bracket and the EGR solenoid valve bracket.
- Negative battery cable
Install or connect the following:
- Alternator
- Alternator through-bolt
- Exhaust pipe using new gaskets. Tighten the exhaust pipe-to-converter nuts
to 28–38 ft. lbs. (38–51 Nm), the exhaust manifold flange nuts
to 28–38 ft. lbs. (38–51 Nm) and the exhaust clamp nuts to 14–18
ft. lbs. (19–25 Nm).
- O2S. Tighten it to 36 ft. lbs. (49 Nm).
- O2S electrical connector
- Alternator electrical connectors
- Transverse member. Tighten the bolts to 68–96 ft. lbs. (94–131
Nm).
- Alternator. Adjust the belt tension. Tighten the lower through-bolt to 24–33
ft. lbs. (32–46 Nm) and the upper mounting bolt to 12–16 ft. lbs.
(16–22 Nm).
- Negative battery cable.
- Install or connect the following:
- Alternator. Tighten the through-bolt to 38 ft. lbs. (51 Nm).
- A/C compressor, if removed. Tighten the bolts to 26 ft. lbs. (35 Nm).
- Right splash shield
- Drive belt. Adjust the drive belt tension.
- Alternator upper mounting bolt. Tighten the bolt to 18 ft. lbs. (25
Nm).
- Tighten the belt tensioner locknut and tension adjusting bolt.
- Install or connect the following:
- Electrical connectors to the alternator
- Condenser fan, if removed
- Radiator upper bracket
- Fresh air duct
- Negative battery cable
- Install or connect the following:
- Alternator. Tighten the through-bolt to 24–33 ft. lbs. (32–46
Nm) and the upper bolt to 12–16 ft. lbs. (16–22 Nm).
- A/C compressor. Tighten the bolts to 12–16 ft. lbs. (16–22
Nm).
- Right splash shield
- Drive belt
- Electrical connectors to the alternator
- If equipped with the 2.3L engine, install the condenser fan assembly, radiator
upper seal board and the front charge air cooler using new O-rings. Tighten
the mounting bolts to 12–16 ft. lbs. (16–22 Nm).
- Connect the negative battery cable.