ADJUSTMENT

CAUTION
On vehicles with an electric cooling fan, disable the power to the fan by disengaging the fan motor wiring connector or removing the negative battery cable before replacing or adjusting the drive belts. Otherwise, the fan may engage even though the ignition is

OFF.

Belt tension can be checked by pressing on the belt at the center point of its longest straight span. The belt should give approximately ¹⁄₄ – ¹⁄₂ in. (6–13mm). If the belt is loose it will slip, whereas if the belt is too tight it will damage the bearings in the driven unit.

For the purposes of V-belt tensioning, there are generally three types of mounting for the various components driven by the drive belt. The first method, referred to as pivoting type without adjuster, is designed so that the component is secured by at least 2 bolts. One of the bolts is a pivoting bolt and the other is the lockbolt. When both bolts are loosened so that the component may move, the component pivots on the pivoting bolt. The lockbolt passes through the component and a slotted bracket, so that when the lockbolt's nut is tightened the component is held in that position. There are no automatic adjusting mechanisms used with this type of mounting.

The second method of component mounting, referred to as pivoting type with adjuster, is almost identical except for the addition of an adjuster of some sort. Usually, the adjuster is composed of a bracket attached to the component and a threaded adjusting bolt. After loosening the pivoting and lockbolts, the adjusting bolt can be tightened or loosened to increase or decrease the drive belt's tension. With this type of mounting, you do not have to hold the component in a tensioned position and tighten the pivoting and lockbolts; the adjusting bolt does the job for you.

Some versions of this method of mounting use an adjuster which is built into one of the components mounting braces. The brace attaches the component to the engine and incorporates a threaded adjuster in its mid-span, so that when the threaded adjuster is turned the brace shortens or lengthens. This in turn increases or decreases the amount of tension on the component.

The third type of mounting, referred to as stationary type, is designed so that the component is mounted on its brackets. There are no pivoting or lockbolts, and the component is not designed to be moved. Rather, this type of mounting uses an extra tensioner idler pulley assembly. The drive belt is tensioned by adjusting the position of the idler pulley, usually accomplished by turning the adjuster bolt on the idler mechanism.

Pivoting Type

WITHOUT ADJUSTER

1. Disconnect the negative battery cable.
2. Loosen the component's lockbolt and pivoting bolt only enough for the component to move.
3. Using a prytool, move the component either closer to, or farther away from the engine, to provide the correct tension on the belt.

   WARNING
   If using a metal prytool, always wrap the end with a rag or towel to prevent accidentally damaging the component from undue stress.

4. Once the proper amount of tension is applied to the drive belt, hold the prytool with one hand while tightening the lockbolt securely with the other hand.
5. Release the pressure from the prytool and tighten the pivoting bolt securely.
6. Double check the drive belt's tension, in case the component moved slightly while tightening the bolts.
7. Connect the negative battery cable.

WITH ADJUSTER

This type of drive belt is tensioned by a tensioner, which makes precise tension adjustment easy.

1. Disconnect the negative battery cable.
2. Loosen the component's pivot and lockbolts.
3. Inspect the tensioner assembly on the component; the tensioner adjusting bolt may use a locknut or screw to prevent it from loosening over time. On the type of adjuster with a threaded mounting brace, there may be two jam nuts used on either side of the threaded coupling. If such locking fasteners are found, loosen them.
4. Turn the tensioner adjusting bolt or threaded coupling to increase or decrease the amount of tension on the drive belt, as necessary.
5. When the belt tension is correct, tighten the lockbolt and the pivot bolt.
6. If equipped, tighten the tension adjusting bolt locknut or screw to prevent the adjuster from slowly loosening over time. If equipped, tighten the two jam nuts.
7. Connect the negative battery cable.

Stationary Type

IDLER PULLEY WITH ADJUSTING BOLT

1. Loosen the idler bracket pivot bolt and locking bolts.
2. Adjust the belt tension by inserting the proper size ratchet in the square slot of the idler bracket and rotating the bracket until tension is applied.
3. While holding the tension on the belt with the ratchet, tighten the locking bolts, then the pivot bolt.

IDLER PULLEY WITHOUT ADJUSTING BOLT

1. Loosen the mounting/pivot bolt behind the idler pulley.
2. Swivel the idler pulley with a pair of pliers or a wrench on the bearing mounting until the proper tension is achieved.
3. While holding the idler pulley, at the proper tension, tighten the mounting/pivot bolt.