- Install or connect the following:
- Alternator with the pivot bolt
- Alternator bracket
- Alternator electrical connectors
- Drive belt
- Upper mounting bolt
- Adjust the belt tension. Torque the lower through bolt to 27-38 ft. lbs.
(37-52 Nm) and the upper mounting bolt to 12-19 ft. lbs. (16-26 Nm)
- Install or connect the following:
- Pressure pipe bracket and the EGR solenoid valve bracket
- Negative battery cable
Install or connect the following:
- Alternator
- Alternator through-bolt
- Exhaust pipe using new gaskets. Torque the exhaust pipe-to-converter nuts
to 28-38 ft. lbs. (38-51 Nm), the exhaust manifold flange nuts to 28-38 ft.
lbs. (38-51 Nm) and the exhaust clamp nuts to 14-18 ft. lbs. (19-25 Nm)
- O2S. Torque it to 36 ft. lbs. (49 Nm)
- O2S electrical connector
- Alternator electrical connectors
- Transverse member. Torque the bolts to 68-96 ft. lbs. (94-131 Nm)
- Alternator. Adjust the belt tension. Torque the lower through bolt to 24-33
ft. lbs. (32-46 Nm) and the upper mounting bolt to 12-16 ft. lbs. (16-22 Nm)
- Negative battery cable
- Install or connect the following:
- Alternator. Torque the through bolt to 38 ft. lbs. (51 Nm)
- A/C compressor, if removed. Torque the bolts to 26 ft. lbs. (35 Nm)
- Right splash shield
- Drive belt. Adjust the drive belt tension
- Alternator upper mounting bolt. Torque the bolt to 18 ft. lbs. (25 Nm)
- Tighten the belt tensioner locknut and tension adjusting bolt.
- Install or connect the following:
- Electrical connectors to the alternator
- Condenser fan, if removed
- Radiator upper bracket
- Fresh air duct
- Negative battery cable
- Install or connect the following:
- Alternator. Torque the through bolt to 24-33 ft. lbs. (32-46 Nm) and
the upper bolt to 12-16 ft. lbs. (16-22 Nm)
- A/C compressor. Torque the bolts to 12-16 ft. lbs. (16-22 Nm)
- Right splash shield
- Drive belt
- Electrical connectors to the alternator
- If equipped with the 2.3L engine, install the condenser fan assembly, radiator
upper seal board and the front charge air cooler using new O-rings. Torque
the mounting bolts to 12-16 ft. lbs. (16-22 Nm)
- Connect the negative battery cable.