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Compressor

Removal & Installation

CAUTION
If installing a new air conditioning compressor due to an internal failure of the old unit, you must flush the air conditioning system prior to installing a new air conditioning compressor.

CAUTION
Only refrigerant compressor oil (mineral oil) (F73Z-19577-AA/Motorcraft YN-9-A) should be used to lubricate R-134a refrigerant system O-ring seals and it should not be added to the R-134a refrigerant system as an A/C compressor lubricant. Only PAG refrigerant compressor oil (F7AZ-19589-DA/Motorcraft YN-12-C) or an equivalent meeting the manufacturer’s specification should be used as an A/C compressor lubricant.

NOTE: The compressor contains refrigerant oil. Do not allow the oil to drain out of the compressor. Any oil that drains out of the compressor must be replaced.

NOTE: Make sure to use O-rings specifically designed for R-134a systems.

To Remove:

  1. Recover the refrigerant from the A/C system then disconnect the air cleaner outlet tube.
  2. Remove the drive belt from the A/C compressor pulley.
  3. Remove the bolts and place the power steering reservoir to the side.
  4. Remove the bolts and remove the power steering bracket.
  5. Disconnect the electrical connector from the A/C compressor.
  6. Remove the bolt and detach the manifold and tube from the A/C compressor.
  7. Remove the retaining pins and position the inner fender well splash shield aside.
  8. Remove the four A/C compressor nuts and studs, and remove the A/C compressor.
  9. Throw away the O-ring seals.

To Install:

  1. Install the A/C compressor.
  2. Use new O-rings and connect the compressor manifold and tube assembly.
  3. Connect the A/C compressor electrical connector.
  4. Install the inner fender well splash shield.
  5. Install the power steering bracket and power steering reservoir.
  6. Install the drive belt.
  7. Connect the air cleaner outlet tube.
  8. Recharge the air conditioning system with the proper type and amount of refrigerant.
  9. Check the operation of the air conditioning system.

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