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CABLES

Once a year (or as necessary), the battery terminals and the cable clamps should be cleaned. Loosen the clamps and remove the cables, negative cable first. On top post batteries, the use of a puller specially made for this purpose is recommended. These are inexpensive and available in most parts stores. Side terminal battery cables are secured with a small bolt.

Clean the cable clamps and the battery terminal with a wire brush, until all corrosion, grease, etc., is removed and the metal is shiny. It is especially important to clean the inside of the clamp thoroughly (an old knife is useful here), since a small deposit of oxidation there will prevent a sound connection and inhibit starting or charging. Special tools are available for cleaning these parts, one type for conventional top post batteries and another type for side terminal batteries. It is also a good idea to apply some dielectric grease to the terminal, as this will aid in the prevention of corrosion.

After the clamps and terminals are clean, reinstall the cables, negative cable last; DO NOT hammer the clamps onto battery posts. Tighten the clamps securely, but do not distort them. Give the clamps and terminals a thin external coating of grease after installation, to retard corrosion.

Check the cables at the same time that the terminals are cleaned. If the cable insulation is cracked or broken, or if the ends are frayed, the cable should be replaced with a new cable of the same length and gauge.

Fig. 1: The underside of this special battery tool has a wire brush to clean post terminals

Fig. 2: Place the tool over the battery posts and twist to clean until the metal is shiny

Fig. 3: A special tool is available to pull the clamp from the post

Fig. 4: The cable ends should be cleaned as well

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