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EGR MODULATOR VALVE TESTING

NOTE: You will need a source of vacuum such as a vacuum pump and a vacuum gauge to make these tests. You may be able to disconnect and plug off the hoses leading to this valve, then operate the engine and use engine vacuum to make the tests. In this case, you can tee a vacuum gauge into the line which will apply vacuum.

1986–87 323
  1. Note the routing of all hoses leading to the modulator valve, especially the hose which is connected to the exhaust side of the EGR valve. Remove the EGR Modulator valve. Plug the No. 1 port, then attach a source of vacuum to the No. 3 port.
  2. Attach a clean hose to the exhaust gas port. Blow into the end of the hose and maintain pressure. Apply vacuum to the No. 3 port, then seal off the source of vacuum. Vacuum should be maintained as long as air pressure is applied.
  3. Stop applying air pressure. The vacuum should be released. If the valve fails to respond properly in either Step 2 or 3, replace it.
1986–87 626
  1. Note the routing of all hoses leading to the modulator valve, especially the hose which is connected to the exhaust side of the EGR valve. Remove the valve. Plug the ports numbered 2 and 3. Attach a source of vacuum to the No. 1 port.
  2. Attach a clean hose to the exhaust gas port. Blow into the end of the hose and maintain pressure. Apply vacuum to the No. 1 port, then seal off the source of vacuum. Vacuum should be maintained as long as air pressure is applied.
  3. Stop applying air pressure. The vacuum should be released. If the valve fails to respond properly in either Step 2 or 3, replace it.

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