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Electric Fuel Pump

REMOVAL & INSTALLATION

CAUTION
The fuel system is under pressure even when the fuel pump is not in operation. Always relieve the fuel system pressure before servicing the system. Also, wrap a clean cloth around the fuel connection when loosening to catch any fuel spray from residual pressure and take precautions to avoid the risk of fire.

1984–85 RX-7
  1. Remove the storage compartment located behind the driver's seat and detach the fuel pump connector. Properly relieve the fuel system pressure.
  2. Raise the vehicle and support it safely.
  3. Remove the pump bracket clamp bolt.
  4. Disconnect the inlet and outlet hoses from the fuel pump and plug the lines. Make a note of where each hose connects.
  5. Remove the fuel pump from its bracket.

    To install:

  6. Position the fuel pump in its bracket. Unplug, then connect the fuel lines to their proper fittings.
  7. Install the pump bracket clamp bolt, then lower the vehicle.
  8. Attach the fuel pump connector and install the storage compartment.
1986–89 RX-7
  1. Lift up the rear mat.
  2. Unfasten and remove the fuel pump cover.
  3. Relieve the fuel system pressure by running the engine and disengaging the fuel pump electrical connector.
  4. Disconnect and plug the main fuel and fuel return hoses. Make a note of where each hose connects.
  5. Unfasten the retaining screws and remove the fuel pump from the tank.

    To install:

  6. Install the fuel pump into the fuel tank and fasten the retaining screws.
  7. Connect the main fuel hose (labeled A in the illustration) to the A fitting on the pump. Do the same for the B hose. Secure the hoses with the hose clips and make sure they are tight.
  8. Attach the pump's electrical connector.
  9. Install the fuel pump cover and reposition the rear mat.

    Fig. 1: The fuel pump is mounted inside the fuel tank, beneath a cover plate — 1986–89 RX-7

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