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Transmission

REMOVAL & INSTALLATION

GLC and GLC Wagon
Disconnect the negative battery cable. Put the transmission in Neutral, then remove the console and shift lever. Remove the two upper bolts from the clutch housing. Raise the vehicle and support it securely on axle stands or a lift. Drain the transmission oil and replace the plug. Remove the driveshaft, and plug or cover the hole in the extension housing. Disconnect the speedometer cable and back-up light switch wires. Disconnect the exhaust pipe hanger from the bracket on the clutch housing. Remove the exhaust pipe support bracket from the clutch housing. Disconnect the clutch cable at the release lever. Remove the lower clutch housing cover. Remove the starter electrical connections, then remove the bolts and starter from the engine. Disconnect the exhaust pipe hanger at the extension housing. Place a jack under the engine, using a block of wood to protect the oil pan. Make sure the jack can securely support the weight of the engine. Disconnect the transmission support member at the transmission. Remove clutch housing-to-engine attaching bolts. Carefully slide the transmission rearward until the input shaft has cleared the clutch disc, and lower it out of the car.

To install: Carefully raise the transmission into position and slide the unit forward to engage the input shaft and the clutch disc. Align the clutch plate with an arbor or an old input shaft. Install the clutch housing-to-engine bolts, then snug them evenly and alternately to hold the transmission in place. Install the frame member-to-transmission support attaching nuts. Tighten all the nuts and bolts properly at this time. Remove the transmission jack. The balance of the installation is the reverse of removal. Adjust clutch and shift linkage. Refill the transmission with the proper grade of gear oil.

626
Remove the gearshift lever knob. Remove the console box. Remove the gearshift lever boot and the gearshift lever. Disconnect the negative battery cable. Raise the vehicle and safely support it with jackstands. Drain the transmission lubricant. Disconnect the driveshaft. Disconnect the exhaust pipe hanger. Remove the starter motor. Disconnect the back-up switch wire. Disconnect the speedometer cable. Place a jack under the engine, protecting the oil pan with a block of wood. Remove the transmission attaching bolts and remove the transmission.

To install: Carefully raise the transmission into position and slide the unit forward to engage the input shaft and the clutch disc. Align the clutch plate with an arbor or an old input shaft. Install the bell housing-to-engine bolts, then snug them evenly and alternately to hold the transmission in place. Install the frame member-to-transmission support attaching nuts. Tighten all the nuts and bolts properly at this time. The balance of the installation is the reverse of removal. Add lubricant until the level reaches the bottom of the filler plug hole. Adjust the clutch linkage.

929
Remove the gearshift lever knob. Remove the console box. Remove the gearshift lever boot and the gearshift lever. Disconnect the negative battery cable. Raise the vehicle and safely support it with jackstands. Drain the transmission lubricant. Wipe off the plug threads and replace it. Disconnect the driveshaft. Disconnect the speedometer cable from the rear of the extension housing. Disengage the multi-connectors from the transmission labeling or noting their connections to assure proper installation. Disconnect the exhaust pipe hanger bracket by removing the through-bolt and spacer. Disconnect the exhaust pipe from the exhaust manifold. Remove the heat insulator from the bottom of the vehicle. Unscrew and remove the protector from the clutch release cylinder. Unbolt the clutch release cylinder from the transmission housing, but leave the hydraulic line connected. Tie the release cylinder and line off to the side and out of the way. Disconnect the wiring and remove the starter. Place a jack under the engine, using a block of wood to protect the oil pan. Make sure the jack can securely support the weight of the engine. Disconnect the transmission support mounts at the frame. Remove transmission-to-engine attaching bolts. Carefully slide the transmission rearward until the input shaft has cleared the clutch disc, and lower it out of the car.

To install: Carefully raise the transmission into position and slide the unit forward to engage the input shaft and the clutch disc. Align the clutch plate with an arbor or an old input shaft. Install the bell housing-to-engine bolts, then snug them evenly and alternately to hold the transmission in place. Install the frame member-to-transmission support attaching bolts. Torque the frame member and engine-to-transmission bolts to 2738 ft. lbs. (3751 Nm). The balance of the installation is the reverse of removal. Add lubricant until the level reaches the bottom of the filler plug hole. Adjust the clutch linkage.

RX-7
Disconnect the negative battery cable. Remove the clutch release cylinder and tie the clutch release cylinder up out of the way. Do not disconnect the hydraulic line from the clutch release cylinder. Remove the air cleaner assembly, from carbureted engines only. Remove the bolts attaching the transmission to the rear end of the engine. Unscrew and remove the gear shift lever knob. Remove the console box, if so equipped. Remove the gear shift lever boot and boot plate. Remove the gear shift lever and retainer assembly. Raise the vehicle and support it safely. Remove the front and rear engine under covers. Remove the converter under cover and disconnect the air pipe. Remove the converter brackets. Remove the rear exhaust pipe and converter assembly. Remove the front exhaust pipe and monolith converter assembly. Remove the floor under covers. Drain the transmission oil into a suitable drain pan. Remove the driveshaft. Disconnect the wiring and remove the starter motor. On 198689 RX-7s, unbolt and remove the crossmember from the frame. Remove the bolts attaching the transmission to the rear end of the engine. Disconnect the couplers from the back-up lamp switch. Place a transmission jack under the transmission. Disconnect the speedometer cable. Remove the nuts attaching the transmission support to the vehicle. Place a piece of wood approximately 1 in. in height between the oil pan and the center link. This will prevent the engine from interfering with the dash panel. Slide the transmission rearward until the main shaft clears the clutch disc, then carefully remove the transmission from under the vehicle.

To install: Carefully raise the transmission into position, then slide the unit forward to engage the input shaft and the clutch disc. Align the clutch plate with an arbor or an old input shaft. Install the bell housing-to-engine bolts, then snug them evenly and alternately to hold the transmission in place. Install the frame member-to-transmission support attaching bolts. Tighten all bolts at this time. The balance of the installation is the reverse of removal. Adjust the clutch and shift linkage. Refill the transmission and road test the vehicle.

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