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PLANETARY GEARBOX

The ability of the torque converter to multiply engine torque is limited. Also, the unit tends to be more efficient when the turbine is rotating at relatively high speeds. Therefore, a planetary gearbox is used to carry the power output of the turbine to the driveshaft.

Fig. 1: Planetary gears work in a similar fashion to manual transmission gears, but are composed of three parts

Planetary gears function very similarly to conventional transmission gears. However, their construction is different in that three elements make up one gear system, and, in that all three elements are different from one another. The three elements are: an outer gear that is shaped like a hoop, with teeth cut into the inner surface; a sun gear, mounted on a shaft and located at the very center of the outer gear; and a set of three planet gears, held by pins in a ring-like planet carrier, meshing with both the sun gear and the outer gear. Either the outer gear or the sun gear may be held stationary, providing more than one possible torque multiplication factor for each set of gears. Also, if all three gears are forced to rotate at the same speed, the gearset forms, in effect, a solid shaft.

Fig. 2: Planetary gears in the maximum reduction (low) range. The ring gear is held and a lower gear ratio is obtained

Fig. 3: Planetary gears in the minimum reduction (drive) range. The ring gear is allowed to revolve, providing a higher gear ratio

Most automatics use the planetary gears to provide various reductions ratios. Bands and clutches are used to hold various portions of the gearsets to the transmission case or to the shaft on which they are mounted. Shifting is accomplished, then, by changing the portion of each planetary gearset which is held to the transmission case or to the shaft. SERVOS AND ACCUMULATORS

The servos are hydraulic pistons and cylinders. They resemble the hydraulic actuators used on many other machines, such as bulldozers. Hydraulic fluid enters the cylinder, under pressure, and forces the piston to move to engage the band or clutches.

Fig. 4: Servos, operated by pressure, are used to apply or release the bands, to either hold the ring gear or allow it to rotate

The accumulators are used to cushion the engagement of the servos. The transmission fluid must pass through the accumulator on the way to the servo. The accumulator housing contains a thin piston which is sprung away from the discharge passage of the accumulator. When fluid passes through the accumulator on the way to the servo, it must move the piston against spring pressure, and this action smooths out the action of the servo.

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