Fig. 1: Typical hydraulic clutch system used on the Navajo
and B Series Pick-up models
Disconnect the negative battery cable.
Disconnect the clutch master cylinder pushrod from the clutch pedal.
Remove the switch from the master cylinder assembly, if equipped.
Remove the screw retaining the fluid reservoir to the cowl access cover.
Disconnect the tube from the slave cylinder and plug both openings.
Remove the bolts retaining the clutch master cylinder to the dash panel
and remove the clutch master cylinder assembly.
To install:
Install the pushrod through the hole in the engine compartment. Make certain
it is located on the correct side of the clutch pedal. Place the master cylinder
assembly in position and install the retaining bolts. Tighten to 8–12
ft. lbs. (11–16Nm).
Insert the coupling end into the slave cylinder and install the tube into
the clips.
Fit the reservoir on the cowl access cover and install the retaining screws.
Replace the retainer bushing in the clutch master cylinder pushrod if worn
or damaged. Install the retainer and pushrod on the clutch pedal pin. Make
certain the bushing is fitted correctly with the flange of the bushing against
the pedal blade.
